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HOW TO REDUCE NON-VALUE-ADDED WORK IN MACHINE DESIGN
Ideal Machine Design Solution
Regardless of their performance,
machine designers indicate numerous
business advantages to using an ideal
machine design solution (see graph).
While products will still get out even
without an ideal solution, engineers
waste so much time on non-value added work, companies miss out on
opportunities that would give them a
competitive advantage.
Differences between Linear and Nonlinear Analysis
- Design reviews are a top way
to solicit feedback. They are
critical, but also incredibly
time-consuming, with much
effort going into the
preparation. In fact, preparing
for design reviews is the most
commonly cited activity that
takes machine designers away
from innovation work,
reported by 41%. Machine
designers also say preparation
consumes 6.6 days.
- Mechanisms are often a
critical part of machine
design. There is also much
opportunity to automate
tedious design tasks.
Engineers say they go
through 7.4 iterations before
they have a working
mechanism.
- Machine designers view
many tedious design tasks
as bottlenecks (see top
graph). Unfortunately, these
issues create additional work
for engineers that don’t add
value and make the job less
satisfying.
- Recreating work or reinventing the wheel is a significant waste of engineering
time. Given this, it is not surprising that 30% of machine designers find that
recreating work similar to previous designs is one of their biggest
bottlenecks.
- Many activities that take engineers
away from innovation work result
from the inability to quickly find the
data they need. The graph shows
the percentage of machine
designers who said that the
associated task is a top activity that
takes significant time away from
innovation work (see graph).
- Superior engineering is the secret weapon to
win market share for many industrial
equipment manufacturers. Companies that
empower their engineers to exceed customer
expectations for quality and price, while
maintaining lead-time commitments, will find
themselves at a competitive advantage.
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